KONATIC WHERE INNOVATION IS OUR DNA
Welcome to Konatic, providing cutting-edge industrial sensors designed specifically for the hollow glass industry. We offer comprehensive sensor solutions across various stages of glass production to ensure precision, quality, and efficiency. Here's how Konatic can transform your glass plant operations:
- Hot-end solutions: Gob monitoring with closed loop regulation, mold temperature control, and process control sensor
- Laboratory solutions: Hot-end coating measurement, seed and bubble counting, internal profile measurement
- Cold-end solutions: In-line sensors to read and ensure unique traceability of bottles
Konatic is also working in the filling plants to read the datamatrix codes at any stage of the process. Our company relies on a worldwide network of experts to deliver high-quality service.
Trusted by industry-leading companies around the globe
HOT-END SMART SENSORS
SMART GOB
The SmartGob enables precise control and measurement of the weight and shape of each glass gob. It achieves weight control through the automatic regulation of the feeder tube, relieving the operator from the stress of dealing with the fluctuations inherent in the glassmaking process. In the blow-and-blow process, the SmartGob can save tons of glass annually by enabling work with very precise target weights (achieving accuracy within +/-1gr for a 300gr gob). The SmartGob also facilitates the easy reproduction of the glass gob’s shape. Through the use of the OPC-UA protocol or others, it allows for the recording of all data related to the dimensions and weight of the bottle, ensuring comprehensive traceability and quality control
SPYRO
Monitoring the temperature of the blank molds and blow molds has always posed a challenge in the glass industry. The SPYRO solution utilizes IR cameras to precisely measure the temperature of both the blank and finished molds during each cycle. Each section is fitted with its own camera. The Konatic Spyro can autonomously regulate mold ventilation using a closed-loop mode, regardless of the IS manufacturer. This feature gives Konatic a distinct advantage over other products and leads to rapid cost recovery through enhanced efficiency and reduced defects related to temperature fluctuations.
TRINITY
Our new sensor for process control in the hot end is called Trinity. This innovative and unique sensor on the market, combined with artificial intelligence for defect detection, will be unveiled for the first time at Glasstec.
LABORATORY DEVICES
INNERSCAN
The InnerScan is a lab equipment that precisely evaluates the interior shape of wine bottles. It is durable and can be set up either at the hot end or in the lab. It delivers accurate measurements from the neck to a depth of 50 mm and can automatically capture data.
NANO
Presenting our unique laboratory equipment crafted for accurately measuring the thickness of hot end coatings with nanometer-level precision. Our advanced sensor removes the requirement for any indexing fluid for value readings. By eliminating the need for oil, you can conduct a substantially greater number of measurements per container, facilitating a more precise 360° evaluation of hot end treatment application. The system has gained approval from CETIE, OI, VETROPACK, and WIEGAND GLASS.
PRECISION
The Datamatrix precision code reader, a state-of-the-art tool, is installed at the hot end to provide meticulous inspection. Acting as a high-tech microscope, it plays a crucial role in guaranteeing the quality of the Datamatrix code. By enabling early detection of any deviations or poorly engraved codes in the process, it has become an indispensable tool for our clients in the glass manufacturing industry who utilize CO2 laser engraving systems.
FUSION MACHINA
The Fusion Machina machine, created by Laser Metrologie and exclusively distributed by Konatic, eliminates the need for using a microscope and laborious manual counting of seeds and bubbles in glass bottles. This system delivers unmatched accuracy and consistency, offering quick and precise understanding to manage the furnace and its enhancement in a glass manufacturing facility.
TIN READER
Introducing the KONATIC TIN READER, a revolutionary hand-held device designed to monitor and measure the tin oxide treatment (glass hot-end coating) on glass bottles before the annealing process. Traditionally, testing the coating thickness required waiting 30-45 minutes for the hot bottles to cool sufficiently for lab testing. This delay could result in the production of many potentially faulty containers that may need to be rejected. The KONATIC TIN READER addresses this problem by providing instant measurements of coating thickness on hot bottles directly from the production line, regardless of color and glass thickness. This allows for quick detection and resolution of any coating-related issues, significantly reducing waste and ensuring consistent quality.
TRACK AND TRACE - COLD-END
HEXAGON
The Hexagon allows for online and contactless scanning of CO2 laser-engraved Datamatrix codes on glass bottles. It can be set up on filling lines or within glass manufacturing facilities. The scanned codes can be connected to a database to improve bottle traceability, especially in the case of returnable bottles in the market.
HELICAL READER
At the filling plants, there is a special and advanced technology that is both unique and exclusive for reading datamatrix codes. This innovative technology plays a crucial role in ensuring accurate and efficient processing of the products as they move through the filling plants.
HEXAGON ALPHA
Konatic proudly presents the Hexagon Alpha, a groundbreaking innovation developed in collaboration with a leading cosmetics bottle manufacturer. This unique technology is designed to read the alphanumeric codes clearly located on the necks of perfume bottles. Key features:
- In-Line Code Reading :The Hexagon Alpha performs real-time, in-line reading of alphanumeric codes during the production process.
- Artificial Intelligence: Utilizing advanced AI algorithms, the system can recognize codes, even those that are damaged or poorly engraved due to mold wear.
- Defect Association:The system can associate detected defects with specific codes using body and base vision machines.
- Mold-Specific Ejection: Allows for the ejection of defective bottles based on the mold number, ensuring precise quality control.
- Unmatched Precision: This cutting-edge solution ensures accurate code recognition, maintaining high standards of quality and traceability.
SMARTPHONE APP
Download our smartphone application, available for free on Google Play or the App Store, and give it a try. Our app is designed to read the Datamatrix code on glass containers using the camera on your cell phone.
App store
You can download the application for iPhone on the App Store
Play store
You can download the application for Android on Play Store
